Mark Harris
THE FUTURE'S BRIGHT
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A folding OLED display
A new type of display promises to be thinner, lighter and more energy efficient than an LCD screen. And you can view it in the sunshine. Mark Harris puts OLEDs through their paces

While recent advances in processing power, miniaturisation and battery life have transformed most mobile electronics, one aspect of them has hardly changed. We still tolerate cramped PDA displays, laptop monitors that work only if you’re looking directly at them and mobile phone screens that are barely visible in sunlight. But a brighter future may finally be at hand, with new active matrix OLED displays that outclass traditional LCD screens in almost every way.

The LCD market is certainly one worth gunning for. This year, over 500 million LCDs will be fitted to mobile phones alone and, with the growth of photo messaging and 3G (third generation) services worldwide, nearly half of those will be full-colour displays. Manufacturers are relying on our hunger for ever more comprehensive mobile services to shift a new generation of PDAs and full-motion videophones, and Kodak hopes that its OLED displays will poach over $3 billion of LCD business by 2005.

The latest organic light emitting diode (OLED) displays offer vivid images and crisp video without the use of a backlight, and are therefore thinner, lighter and use less power than conventional LCDs. Patrik Bluhme, Marketing Director of Kodak Digital, explains: “The major advantage of OLED is its low power consumption. In an LCD the backlight is always on, whereas every OLED pixel is like a dimmer switch; rarely turned off but very rarely turned fully on.” OLED screens also have refresh rates up to 1000 times that of LCDs, making them ideal for showing video on camcorders, PCs and even televisions. A wider viewing angle of up to 165 degrees means that screens are still fully visible from almost side on and OLEDs also boast superior contrast and colour reproduction. But the best thing about OLEDs is that they’re available right now.

This April, Kodak is launching the world’s first consumer product with an active matrix colour OLED display, the LS633 digital camera. Digital photography is currently witnessing a frenzy of technological one-upmanship similar to the one that fuelled the mobile phone explosion of the late ’90s. Up until now, much of the innovation has been based around increased image resolution, with built-in screens remaining small, heavy and power hungry.

The LS633 is set to change that single-handedly, with a 2.2-inch OLED display that has over twice the viewing area of most rivals’, while drawing significantly less power. But it’s the wide-angle viewing possibilities that Kodak thinks will drive sales. “Our consumer research shows that the wow-factor with digital photography is not when the picture is being taken but afterwards, when everyone gathers round to see the result,” says Bluhme. “Everyone wants to see the image – and with an OLED display they can all do it at the same time, indoors or outdoors.”
Kodak's first OLED camera - the LS633
The concept of OLEDs has been around for a few years and passive (largely monochrome) displays are already in the marketplace. Kodak is the first company to develop a full-colour, full-motion active display that’s both cheap and reliable enough for the consumer market. The fundamental difference between OLEDs and LCDs is that LCDs are transmissive displays, forming images by blocking light from a reflective surface or light source mounted behind the array. By contrast, OLEDs are emissive, with the material itself producing light through a process known as electroluminescence. This eliminates the need for a heavy and often eco-hostile mercury backlight.

An OLED display consists of a stack of thin organic films sandwiched between two conductors. When a few volts are applied to the cell, injected positive and negative charges recombine in the organic polymer to produce light. Each of the organic layers is just a few hundred nanometres thick (that’s thinner than the wavelength of green light) and their precise composition is a closely-guarded Kodak secret.

But creating light is only half the battle. In order to reproduce full-motion colour images, OLEDs need thin-film transistors (TFTs) similar to those used in active LCD screens. The result is a display in which each individual pixel can be set to an exact brightness, and that isn’t limited by pixel count, size or resolution. OLED displays are better than LCDs even when they go wrong, with pixels failing ‘dark’ instead of the noticeable bright point defects seen on damaged screens today.

Although its power- and weight-saving features make OLED technology most attractive to mobile users, the improvements in colour reproduction, viewing angle and responsiveness mean that the lucrative laptop and large screen TV markets are longer term goals. Kodak showcased a 15-inch monitor at this year’s CeBIT show and an IBM joint research venture has already produced a 20-inch OLED prototype.

With an estimated market of $30 billion for large screen TVs in 2006, it’s hardly surprising that today’s technologies are refusing to join Betamax video and 5¼-inch floppy discs in the museum just yet. Plasma screens are cheaper than ever, with 42-inch models now retailing beneath the magic £2,000 barrier. And although LCD technology is getting long in the tooth, increasingly large scale manufacture is driving prices ever downward. “OLEDs will coexist with LCDs rather than replace them,” according to Kodak’s Patrik Bluhme. “LCDs benefit from a variety of active and passive technologies, and there’s still some way to go with hybrid transflective displays.”

Even the old cathode ray tube is set for a high-tech renaissance, with the development of super-thin sophisticated printable field emitter displays (FEDs). These comprise a series of self-assembling nanophase inks, dubbed ‘magic ink’, that can printed on to a glass substrate to create electron-emitting sites. When voltage is applied, these sites fire electrons into a phosphor screen to form images in the same way as a traditional TV, albeit without the bulky glass tube.

But even as the first OLED products screens hit the shelves, researchers are working on next generation systems that combine the new technology with advances in materials science. The Universal Display Corporation has operational transparent OLED (TOLED) displays that are up to 70% transparent when turned off, raising the possibility of smart windscreens with heads-up GPS navigation, TV-equipped specs or even windows where you can choose the view.

Stretching the acronym even further are FOLEDs, folding OLEDs that can be made on materials ranging from flexible textiles to reflective metal foils. Roll-up electronic newspapers and chameleon-style adaptive clothing are two of the more esoteric products promised for the medium term.

Such sci-fi concepts aren’t limited to high-tech labs. Researchers at the University of Tucson have succeeded in creating a simple OLED display using an everyday consumer inkjet printer. Inkjet printers direct bursts of ink as small as a few picolitres to within an accuracy of 25 microns. Replace the inks with the correct organic polymers and your home printer can be programmed to output complete OLED structures. Need a new screen for your PDA? Just print one out!

In the meantime, Kodak is already licensing OLED technology to a dozen display and device manufacturers around the world. More OLED cameras, phones and PDAs will arrive very soon, with high-end laptops hot on their heels. And if the quality of Kodak’s first screen is anything to go by, the future for OLED displays looks very bright indeed.

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